India’s Flexipol invests $2.3m in new Hennecke line

Bhiwadi, Rajasthan – Indian polyurethane foam manufacturer Flexipol Foams invested in a new Hennecke Muiltiflex line in 2018, and aims to move into new markets.

The line has been installed to make a wide range of flexible foam sheets and roll. Flexipol said the range comprises foams of different colours and densities. It also includes super soft foam, hard foam and foam rolls for fabric lamination. All of these foams are available in a variety of widths and thicknesses.

‘We have invested about $2.3 m in the new line and, post installation, the physical properties of the finished produce has significantly improved with no pin holes,’ said Flexipol director Rajiv Jaluka in a telephone interview.

The company is also scouting for a partner. ‘We are looking for a mutually beneficial collaboration for development of new grades for the Indian market,’ he added

He said that the new Hennecke line has not significantly increased production capacity. But, Jaluka added, it is a high-pressure machine that can produce new grades, and allows Flexipol to enter different industry segments.

‘We are now capable of developing application-specific foam, and can meet custom requirements,’ he said.

Flexipol makes memory foams and daily comfort foams for products such as mattresses and cushions. It can also produce large industrial products, including rolls.

Flexipol’s site at Bhiwadi started operations more than two decades ago, in 1996. It produces about 4 kT/year of flexible foam.

Difference Between FR Foam and Normal Foam

There are various types of foams available on the market but FR foam or Fire Retardant Foam made by the leading FR foam manufacturer in India is truly unique in more ways than one. As the name implies, this type of foam does not catch fire and hence is a product of high asset for use in specific applications.

This type of foam is highly resilient and used in places where stringent fire code standards are needed. They are ideal for use in schools, hospitals, vehicles involved in mass transit such as buses, trains, airplanes etc. FR foam has an unusually high density which makes it highly durable. The use of fire retardant chemicals helps in creating a grainy texture that resists fire.

The normal foam used in homes for mattresses are available in many types. They are made of latex which is a natural product. Polyurethane or poly foam is what is commonly referred to as a foam mattress. It is used mostly in homes and hotels and is made of urethane and offer high density support. It is also less expensive than other types of foams.

While normal foams are made using standard polyurethane, FR foam is made using non-inflammable polyurethane and melamine.

Check the Video below to understand the difference between to foam more closely

Leading memory foam manufacturers in India make normal foams that are ideal for residential use, especially in mattresses. On the other hand, FR foam is used in commercial settings and in industries such as construction, transportation, automotive, machinery, and commercial furniture.

FR foam does not melt or drip when exposed to heat or intense flames and can help create a safe environment in commercial establishments. Normal foams do not offer any resistance to fire and are hence not used in environments where there is a potential risk of fire present.

As FR foams are manufactured using special materials and fortified to offer resistance to fire, they are generally more expensive than normal foam products.

Simple Memory Foam Mattress Care Tips That Can Ensure Longevity of Your Mattresses

When you are planning to buy memory foam mattress, it is better to invest in a branded one from one of the leading memory foam manufacturers. The best quality mattress will not only last long but will also provide the highest level of comfort. However, you can definitely extend the life of your memory foam mattress by taking some extra precautions.

Memory foam manufacturers opine that their mattresses do not require much care as they are designed to last long and provide top notch performance for years on end. While they might be right, it will do you no harm to take some basic precautions from your end. Here are some memory foam mattress care tips that can help in extending the life of your mattress.

Rotate The Mattress Regularly:

Layered foam mattresses and acoustics foam mattresses are unique as they don’t have to be flipped like other conventional mattresses. However, it is recommended that you rotate your memory foam mattress over regularly. Here’s how to do it. Turn the mattress direction by 180 degrees – or rotate head to foot – at least once in every two or three months. This will prevent the formation of any depression in the mattress, especially in those areas where more pressure is routinely applied. Invest in quality mattresses from the leading acoustics foam manufacturers for getting the best value for your money.

Avoid Spillage:

Having breakfast in the bed can be fun but it can also be messy if you are not careful. You might not want to leave your bed because of the extreme level of comfort that memory foam mattress offers. However, make sure that you avoid spilling liquids on the mattress as it can cause the firmness of the foam to collapse. The mattress quality can deteriorate quickly. If you love your breakfast in bed so much that you simply cannot give up on it, use a good quality mattress protector.

Keep Away From Heat

As memory foam is a material that is highly sensitive to heat, make sure that you keep the mattress and the memory pillows away from all types of heat sources or emitters. Avoid using hot water bottles, electric blankets and similar types of heat emitters that are generally used while in bed. Heat can affect the performance of the mattress by damaging the foam structure. Keeping the memory foam mattress away from strong heat emitting resources can ensure consistent performance and durability.

Another important tip – do not make your bed immediately on getting up. While this might go against what you have been taught right from your childhood, there is a bit of science and commonsense involved in offering this tip. There will be some moisture created by the pressure of the body on the bed when you wake up. By delaying the process of bed making you give enough time for the moisture to evaporate and the mattress to breathe normally.

These are simple tips, which when followed can help you extend the life of the memory foam mattress in the long run.

Conventional and Acoustic Foam

Differences Between Conventional and Acoustic Foam

Most of us have to deal with noise pollution in various forms right through the day so it is only natural for us to expect sort of method in the sound madness so that it can be pleasant and pleasing to the ears. Thankfully, there are technologies in this field and right at the forefront of such technology is acoustic treatment. You can find more details from FLEXIPOL FOAMS PVT LTD one of the leading acoustic foam manufacturers.

There are many varieties of foams used in acoustic treatment materials for either muffling or refining but it is difficult for a lay person to distinguish between one them or even between conventional and acoustical foam. We FLEXIPOL FOAMS PVT LTD. can provide a clear distinction and help you identify one from the other.

Acoustical foam has the same appearance as other foam materials and even feels the same. However, there are specific distinguishing factors in acoustical foam which makes it stand apart from conventional foams. Here are some of the main distinguishing features:

Durability:

Acoustic foam panels are engineered to be more durable and are not prone to crumbling unlike other types of foams. It is designed to stand up to all types of poking, brushing and bumping and can be used in the open as well. Conventional foam is unlikely to withstand any rough treatment.

Firmness:

Acoustical foam is designed to absorb sound across all frequencies and hence it offers more firmness than other types of foams. Conventional foams are less firm and hence more likely to have frequency gaps which can affect its performance if used for sound management purpose.

Fire Retarding Capability:

If safety is considered a prime factor, then the fire retarding the ability of acoustic foam can be viewed as one of its key features. Acoustic foam is commonly used in enclosed spaces such as theaters and halls. These places can prove to be a potential fire emanating hazard as people may smoke and there are lamps and candles used at times in these places. Conventional foams do not have the ability to retard fire.

Physical Structure:

One of the biggest differences between conventional and acoustical foam is in the physical structure of the materials. There are tens of thousands of tiny cells in foam. Their size determines the quality and performance of the end products. The more cells per square inch, the better will be its quality. Higher the number; better is its ability to absorb sound. Look at the PPI or pores per inch rating of foam before you buy any type of foam from the leading sheet suppliers India. A rating of 80 is ideal as it means more cells and hence capable of delivering better performance.

What Are the Various Uses of PU Foam – An Insight Into the Applications of This Versatile Material

Polyurethane (PU) comes from the highly varied family of polymers or plastics. It is made from some products derived from crude oil to which a number of additives are added to produce PU foam products. You can order Polyurethane in both flexible and rigid forms from the leading polyurethane foam suppliers.

One Foam, Multiple Applications

Polyurethane foam is known for its ability to provide a high level of comfort by giving amazing support to our body when used in household items like mattresses, car seats and upholstered furniture. We enjoy the benefits of polyurethane foam in many items of daily use, even without even noticing. They are also used in a host of other applications such as medical dressings, sponges and in the form of filters to make soundproof systems. You can find the best PU foam manufacturers, India online and order your needs conveniently.

Flexible Polyurethane

PU foam manufacturers, India

Flexible polyurethane foam forms a part of high quality cushioning and is used in various types of commercial and consumer products. Flexible PU forms an essential part of modern bedding and furniture. They are also used extensively in automotive interiors and as a carpet underlay.  As it can be created in almost any variety of shapes and firmness and is also light and durable, it can be used as an excellent packaging material.

Home Applications

polyurethane foam suppliers India

One of the most commonly used applications of Polyurethane is to make home furnishings such as furniture and bedding. It is also used as a carpet underlay to add to the comfort level. It is an excellent cushioning material for use in upholstered furniture.

Industrial Applications

Polyurethane foam is used on a large scale in the packaging industry. Its ability to conform and fit any form makes it an ideal packaging material as it can help keep things in place during long hours of transit. In many ways, it offers a versatile solution for dealing with the many challenges faced by the packaging industry.

Memory Foam Features

How Memory Foam Mattress Ensures Comfort at Home

So, you are on a mattress shopping spree but are you still in a confused state of mind even after you have gone through a long list of mattresses? You are not alone. Many people have little idea what to look for in a mattress when they set out to buy one.

A good number of them end up what the smart marketers sell to them – without even analyzing the pros and cons.

If you want to come back with a load of positives from your mattress buying trip, go for a memory foam mattress. There are many benefits of investing in memory foam, besides making your sleep incredibly relaxing and creating a truly comfortable setting at your home. Make sure you buy a brand of one of the top memory foam manufacturers.

Memory Foam Features

Did you know that memory foam was first developed by NASA, way back in the 60s? Yes, it’s true that this popular type of mattress was the brainchild of NASA and used in the airplane seats of those times. It is a type of polyurethane foam that was also used as a protective padding in helmets and seats. The foam caught the attention of the mattress makers because of its ability to mold and adapt to the body.

This type of mattress is unique and stands apart because the high-density foam composition is supremely soft and energy absorbent, making it the best surface to enjoy a great night’s sleep. When you buy the best brand of memory foam mattress, you can enjoy many other benefits too.

The Key Benefits

  • Provides a great body fit
  • Adjusts to the weight and body heat of the user
  • Is ideal for elevating pain and providing relief
  • Prevents deposition of allergy-causing dust mites
  • Reduces disturbance caused by turning and tossing of a partner by absorbing surface movement

Mattresses made of memory foam have the ability to mold to the user’s body by responding to heat and pressure and thus provides the perfect fit for a truly relaxing experience. The mattress regains its original shape when the pressure is removed.

In memory foam mattresses of the best quality, heat can be retained and extra warmth can be even added, especially in the colder months. The mattress provides relief to those in pain by displacing pressure from pain points which it detects because of the enhanced body heat in those areas.

Unlike ordinary mattresses, memory foam has a dense composition which prevents allergens from accumulating. That’s why memory foam mattresses are best for those who suffer from various types of allergies.

In many ways, memory foam mattresses present a smart alternative to ordinary mattresses. So, now you know what to look for while going mattress shopping. Buying from reputed memory foam suppliers India is highly recommended.

Soft Foam

At Flexipol, with our state of the art infrastructure backed by our technically superior workforce, we offer an extensive range of premium quality products. Our technical superiority has helped us to be widely recognised as one of the leading memory soft foam manufacturers in India. Our superior quality soft foam is used in multiple home usages products such as mattresses, pillows, cushions and many more. The term “memory foam” is derived from the fact that when you sit or lay on it, it quickly adjusts according to your body and retains the impression.

Soft Foam, also known as Soft Polyurethane foam or Poly foam is widely used in the manufacturing of high quality home usage products. Its versatile usage has made soft foam an indispensable part of a wide range of industries. Being one of the most renowned soft polyurethane foam suppliers for various sectors, our soft memory foam is known for the consistently excellent quality